Services · Spare & Wear Parts
Spare & wear parts
Original parts for maximum performance, availability and cost-effectiveness.
High press forces, abrasive materials, vibration, dust and extreme load cycles act on recycling and briquetting plants. That's why the purchase price of a spare or wear part alone doesn't determine cost-effectiveness — what matters is its contribution to service life, process stability and the availability of the entire plant.
Our Range
The ATM Parts Portfolio
ATM supplies wear parts for its own plants, plus the matching spare parts from the same engineering and manufacturing that built the new plant. Wear parts, spare parts and technical support all come from a single source.
Pressing & Briquetting Tools
Individually matched for all standard presses.
Wear Plates
Including Hardox® wear plates.
Blades
For scrap shears and shredders.
Guide Rails & Special Components
Precision mechanical parts.
Hydraulics & Measurement Technology
For reliable press cycles.
Control Components
Electrical and electronic.
Conveying Technology & Material Handling
Chutes, chains, belts, bearings, drives.
Four Pillars
ATM Expertise From a Single Source
In-House Manufacturing
ATM controls material selection, turning, milling, drilling, honing and grinding, as well as application-specific heat treatment and surface coating. Modern measurement methods verify tight tolerances and material structure. Findings from engineering, service and the test center flow directly back into manufacturing. This independence enables flexible scheduling, batch sizes and special designs.
Fast-Response Central Warehouse
All common spare and wear part items are stocked in depth. In the event of a fault, parts can be delivered immediately instead of only then starting procurement or manufacturing. For planned changeovers, parts are ready on the agreed date; customer-specific items can be stocked on call by arrangement, and special parts can be manufactured on a priority basis in an emergency. ATM handles shipping and, on request, installation as well.
Ongoing Technological Development
Materials, geometries, coatings and tolerances are continuously optimized. Findings from the field and from the ATM Test & Competence Center feed directly into standard and special parts.
Process Optimization
ATM views the part, machine and application as an overall system. Together with the customer, process settings and wear mechanisms are analyzed to increase service life in a plannable way. With joint process development, specific service-life commitments are possible.
Quality Control
Small Details in Manufacturing, Big Impact in Operation
- Every wear plate is checked for flatness and dimensional accuracy before shipment.
- Heat treatment and hardness are documented per batch and verified by spot checks.
- Critical dimensions such as hole patterns and fits are approved with calipers and gauges before a part leaves the plant.
Risk With Non-Original Parts: Deviating tolerances, unknown material grades or missing heat treatment can damage adjacent components, significantly shorten service life and jeopardize the manufacturer's warranty in the event of damage.
System Advantage
Original Wear Parts: The System Advantage Is What Counts
Imitation parts are usually based only on visible geometries. ATM original parts, by contrast, are based on the original design data, knowledge of loads and interactions within the plant, and the current state of development. This protects adjacent components, preserves machine performance and safeguards the manufacturer's warranty. Technical support doesn't end at the sale: on request, ATM also assists with installation, calibration and optimal machine setup.
Every ATM original part stands for verified material quality, documented manufacturing processes and the full technical backing of the plant's own manufacturer.
Service Life Versus Wear Part Costs
The cheapest part is rarely the most economical solution. What matters is cost per ton processed: purchase price, service life achieved, changeover effort, downtime costs, energy demand, product quality and potential consequential damage. An optimally matched ATM original part may cost more to purchase, but it lowers total operating costs through longer, plannable service life, stable machine performance and fewer unplanned failures. The result is higher productivity over the plant's entire lifecycle.
Briquetting Tools
Matched to the Process
ATM manufactures briquetting tools in-house and matches them precisely to the material being processed, press pressure, material friction, tool hardness and ambient conditions. Metal swarf, grinding sludge and dust place different demands on geometry, hardness and surface finish — that's why ATM uses the right tool type for each application instead of one standard geometry for everything. New materials, optimized geometries and coatings are tested under real conditions at the Test & Competence Center; every tool is measured and documented. Field data continuously feeds back into engineering as well as standard and special manufacturing. This makes changeover intervals plannable, reduces the risk of breakage and failure, and permanently secures throughput, briquette density and energy efficiency.
Blades for Scrap Shears and Shredders
Material and Geometry Precisely Matched
ATM blades are made from high-quality materials selected for the material being cut and the stresses involved. Cutting-edge geometry, hardness and toughness are matched to the respective material. New materials and processing methods are continuously incorporated into standard manufacturing. Combined with joint process development, blade changes become plannable and the achievable throughput per service life is optimized.
Wear Plates & Hardox® Expertise
Official Hardox® Wear Plate Partner
As an official Hardox® Wear Plate Partner, ATM processes high-strength Hardox® steels for particularly stressed areas in recycling and briquetting plants. Depending on the application, Hardox® 450 and Hardox® 500, among others, are used. Precisely aligned plates enable low-stress assembly; critical fasteners such as welded-on bolts are manufactured using tested and documented processes. The combination of certified material, professional processing, OEM installation and subsequent fine-tuning of the machine creates the basis for long service life, robustness and reliable continuous operation.
Hydraulics, Sensors and Measurement Technology
For Reliable Press Cycles
For hydraulic components, ATM relies on market-leading premium suppliers and specifically optimizes selected parts for harsh metal recycling operation. Special seals, robust position-measuring systems and application-specific modifications withstand pressure spikes, temperature, dust, vibration and shock loads. Original components are also precisely matched to the control system and machine logic — for precise signals, reliable press cycles and maximum protection of the mechanical structure.
Control Technology & Obsolescence Management
PLC Expertise From a Single Source
ATM develops PLC programs in-house and has experience with systems such as Siemens, Allen-Bradley and Mitsubishi. A broad component inventory enables fast responses to electronic faults. ATM also stocks selected, already discontinued control components to keep older plants running for as long as possible. Service contracts support proactive lifecycle management; tailored retrofits bring existing plants up to a modern, long-term available control and software standard in good time.
Material Handling
Original Parts for Robust Material Handling
Conveying technology, chutes, chains, belts, bearings and drives are directly responsible for material flow and thus for the availability of the entire line. ATM matches these components, together with specialized technology partners, to abrasive materials, vibration and continuous multi-shift operation. High-strength Hardox® components protect particularly stressed transfer and guide areas. Original parts prevent process bottlenecks, blockages and premature wear, and maintain the defined peak performance of the overall plant.
Lifecycle
Supply Security Throughout the Entire Plant Lifecycle
In-house manufacturing, a comprehensive central warehouse, worldwide parts shipping, deep engineering knowledge and active obsolescence management create a resilient spare parts supply — even for older machines. ATM supports you from identifying the right part through delivery and installation to optimal recommissioning.
Project Planning, Installation & Training
The partnership begins with the new plant.
Original Spare & Wear Parts
Supply from in-house manufacturing and the central warehouse.
Joint Process Optimization
Improving service life and wear mechanisms in a plannable way.
Modernization & RetroFIT
Bringing existing plants up to date.
Second Life
Reconditioning to ATM standard, certification or trade-in.
In Comparison
ATM Original Parts vs. Imitation Parts Compared
| Criterion | ATM Original Parts & OEM Service | Imitation Parts / Standard Goods |
|---|---|---|
| Fit Accuracy | Based on original design data and defined tolerances | Often only geometrically copied; increased risk of deviations |
| Material & Development | Tested materials and ongoing technological optimization | Often unknown material grades and unchanged standard design |
| Service Life & Plannability | Application-specific optimization; plannable intervals possible | Variable and hard to calculate |
| Plant Protection | Matched to the overall system; minimized risk of consequential damage | Risk to adjacent components and process performance |
| Support | Technical consulting, installation, calibration and process optimization | Usually pure parts sales without specific plant knowledge |
| Supply Security | In-house manufacturing, inventory strategy and obsolescence management | Dependent on changing market sources and supply chains |
| Cost-Effectiveness | Low total operating costs through performance, service life and availability | A low purchase price can become expensive through failures, changeover effort and consequential damage |
Your Advantage: Maximum Productivity Instead of Short-Term Parts Savings
For many, the partnership ends when the purchase is completed. At ATM, it begins there: original parts, technological development and process support accompany your plant through to modernization and its second life.
With ATM original parts, you invest in process reliability, plannable service life and the long-term value retention of your plant. Our specialists examine your application, identify optimization potential and develop the technically and economically best solution together with you.
Talk to us about your spare parts supply, service-life optimization or a tailored wear-parts package.
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